China Helical Worm Standard Gearbox with Motor worm gear backdrive

Item Description

 

Item Description

 

Item Description

-S Collection Helical gearbox
 

 

Solution Characteristics
1.Large modular design and style.
two.Built-in casting housing,compact dimension,large loading support, secure transmitting and lower noise stage.
3.With the special equipment geometry, it receives large torque, performance and lengthy daily life circle.
4.It can achieve the direct mix for 2 sets of gearbox.
five.Substantial performance and preserve electrical power.

6.Save expense and low maintenance.

 

Item Parameters

1. Technical data

Size 38 forty eight fifty eight sixty eight seventy eight 88 98
Composition BS   BSA   BSF   BSAF   BSAT   BSAZ
Input Power(kW) .18~.75 .18~1.5 .eighteen~three .twenty five~5.5 .55~7.5 .75~fifteen one.5~22
Ratio 10.27~one hundred sixty five.seventy one eleven.forty six~244.seventy four 10.78~196.21 11.55~227.20 9.96~241.09 11.eighty three~223.26 twelve.75~230.forty eight
Permissible Torque(N.m) ninety one hundred seventy 300 520 1270 2280 4000
Fat(kg) 7 10 14 26 50 one hundred one hundred seventy

two: Design and style option
 

S series gear units are available in the following designs
S…Y… Foot-mounted parallel shaft helical gear units with solid shaft
SA…Y… Parallel shaft helical gear units with hollow shaft
SAZ…Y… Short-flange mounted parallel shaft helical gear units with hollow shaft
SF…Y… Flange-mounted parallel shaft helical gear units with solid shaft
SAT…Y… Flange-mounted parallel shaft helical gear units with hollow shaft
S(SF,SA,SAF,SAZ)S… Shaft input parallel shaft helical gear units
S(SF,SA,SAF,SAZ)…R…Y… Combinatorial parallel shaft helical gear units
S(SF,SA,SAF,SAZ)S…R… Shaft input combinatorial parallel shaft helical gear units

 

Supplies Data Sheet

Housing content

Grey Cast iron

Housing hardness

HBS163~255

Gear content

20CrMnTi alloy metal

Surface hardness of gears

HRC58°~sixty two °

Gear core hardness

HRC33~forty eight

Input / Output shaft materials

40Cr alloy steel

Enter / Output shaft hardness

HRC32~36

Machining precision of gears

accurate grinding, 6~5 Grade

Lubricating oil

GB L-CKC220-460, Shell Omala220-460

Heat therapy

tempering, cementiting, quenching, normalizing, etc.

Efficiency

ninety four%~ninety six% (depends on the transmission stage)

Sound (MAX)

60~68dB

Temp. increase (MAX)

40°C

Temp. increase (Oil)(MAX)

50°C

Vibration

≤20µm

Backlash

≤20Arcmin

Brand name of bearings

China top brand bearing, HRB/LYC/ZWZ/C&U. Or other brand names requested, SKF, FAG, INA, NSK.

Model of oil seal

NAK — ZheJiang or other brand names requested

 

Comprehensive Photos

 

 

Our method of generation

 

 

Our item line

 

 

Business Profile

 

Business Profile

Bode  was started in 2007, which is positioned in HangZhou town, ZHangZhoug province. As 1 professional producer and exporter, we have much more than 17 years’ experience in R & D of worm reducer, gear reducer, gearbox , AC motor and relative spare components. We have manufacturing facility with sophisticated creation and test products, the robust growth of team and making ability supply our clients with high top quality products. Our products widely served to a variety of industries of Metallurgy, Substances, lifting, mining, Petroleum, textile, medicine, picket and many others. Main marketplaces: China, Africa, Australia, Vietnam, Turkey, Japan, Korea, Philippines… Welcome to ask us any concerns, great offer you always for you for prolonged time period business.

FAQ

Q1: Are you investing business or maker?
A: We are factory.

Q2: What sorts of gearbox can you create for us?
A: Principal merchandise of our company: R, S, K, F series helical-tooth reducer, RV collection worm gear reducer,H Sequence Parallel Shaft Helical Reduction Gear Box

Q3: Can you make as for each custom made drawing?
A: Yes, we offer personalized support for customers.

This autumn: Can we get 1 personal computer of each and every merchandise for top quality testing?
A: Yes, we are glad to acknowledge demo buy for good quality testing.

Q5: What data shall we give just before placing a acquire buy?
A:  a) Sort of the gearbox, ratio, enter and output sort, input flange, mounting place, and motor informationetc.
     b) Housing color.
     c) Acquire quantity.
     d) Other particular specifications.

Q6: How long is your shipping and delivery time?
A: Generally it is 5-10 days if the merchandise are in inventory. or it is 15-20 days if the merchandise are not in inventory.

Q7: What is your terms of payment ?
A: 30% Progress payment by T/T following signing the contract.70% prior to supply

If you are fascinated in our merchandise, welcome to speak to with us.
Our crew will do our greatest to meet your want 🙂 
 

 

US $90-5,500
/ Piece
|
1 Piece

(Min. Order)

###

Application: Motor, Machinery, Marine, Agricultural Machinery
Function: Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Double-Step

###

Samples:
US$ 90/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Size 38 48 58 68 78 88 98
Structure BS   BSA   BSF   BSAF   BSAT   BSAZ
Input Power(kW) 0.18~0.75 0.18~1.5 0.18~3 0.25~5.5 0.55~7.5 0.75~15 1.5~22
Ratio 10.27~165.71 11.46~244.74 10.78~196.21 11.55~227.20 9.96~241.09 11.83~223.26 12.75~230.48
Permissible Torque(N.m) 90 170 300 520 1270 2280 4000
Weight(kg) 7 10 14 26 50 100 170

###

S series gear units are available in the following designs
S…Y… Foot-mounted parallel shaft helical gear units with solid shaft
SA…Y… Parallel shaft helical gear units with hollow shaft
SAZ…Y… Short-flange mounted parallel shaft helical gear units with hollow shaft
SF…Y… Flange-mounted parallel shaft helical gear units with solid shaft
SAT…Y… Flange-mounted parallel shaft helical gear units with hollow shaft
S(SF,SA,SAF,SAZ)S… Shaft input parallel shaft helical gear units
S(SF,SA,SAF,SAZ)…R…Y… Combinatorial parallel shaft helical gear units
S(SF,SA,SAF,SAZ)S…R… Shaft input combinatorial parallel shaft helical gear units

###

Housing material
Grey Cast iron
Housing hardness
HBS163~255
Gear material
20CrMnTi alloy steel
Surface hardness of gears
HRC58°~62 °
Gear core hardness
HRC33~48
Input / Output shaft material
40Cr alloy steel
Input / Output shaft hardness
HRC32~36
Machining precision of gears
accurate grinding, 6~5 Grade
Lubricating oil
GB L-CKC220-460, Shell Omala220-460
Heat treatment
tempering, cementiting, quenching, normalizing, etc.
Efficiency
94%~96% (depends on the transmission stage)
Noise (MAX)
60~68dB
Temp. rise (MAX)
40°C
Temp. rise (Oil)(MAX)
50°C
Vibration
≤20µm
Backlash
≤20Arcmin
Brand of bearings
China top brand bearing, HRB/LYC/ZWZ/C&U. Or other brands requested, SKF, FAG, INA, NSK.
Brand of oil seal
NAK — Taiwan or other brands requested
US $90-5,500
/ Piece
|
1 Piece

(Min. Order)

###

Application: Motor, Machinery, Marine, Agricultural Machinery
Function: Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Double-Step

###

Samples:
US$ 90/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Size 38 48 58 68 78 88 98
Structure BS   BSA   BSF   BSAF   BSAT   BSAZ
Input Power(kW) 0.18~0.75 0.18~1.5 0.18~3 0.25~5.5 0.55~7.5 0.75~15 1.5~22
Ratio 10.27~165.71 11.46~244.74 10.78~196.21 11.55~227.20 9.96~241.09 11.83~223.26 12.75~230.48
Permissible Torque(N.m) 90 170 300 520 1270 2280 4000
Weight(kg) 7 10 14 26 50 100 170

###

S series gear units are available in the following designs
S…Y… Foot-mounted parallel shaft helical gear units with solid shaft
SA…Y… Parallel shaft helical gear units with hollow shaft
SAZ…Y… Short-flange mounted parallel shaft helical gear units with hollow shaft
SF…Y… Flange-mounted parallel shaft helical gear units with solid shaft
SAT…Y… Flange-mounted parallel shaft helical gear units with hollow shaft
S(SF,SA,SAF,SAZ)S… Shaft input parallel shaft helical gear units
S(SF,SA,SAF,SAZ)…R…Y… Combinatorial parallel shaft helical gear units
S(SF,SA,SAF,SAZ)S…R… Shaft input combinatorial parallel shaft helical gear units

###

Housing material
Grey Cast iron
Housing hardness
HBS163~255
Gear material
20CrMnTi alloy steel
Surface hardness of gears
HRC58°~62 °
Gear core hardness
HRC33~48
Input / Output shaft material
40Cr alloy steel
Input / Output shaft hardness
HRC32~36
Machining precision of gears
accurate grinding, 6~5 Grade
Lubricating oil
GB L-CKC220-460, Shell Omala220-460
Heat treatment
tempering, cementiting, quenching, normalizing, etc.
Efficiency
94%~96% (depends on the transmission stage)
Noise (MAX)
60~68dB
Temp. rise (MAX)
40°C
Temp. rise (Oil)(MAX)
50°C
Vibration
≤20µm
Backlash
≤20Arcmin
Brand of bearings
China top brand bearing, HRB/LYC/ZWZ/C&U. Or other brands requested, SKF, FAG, INA, NSK.
Brand of oil seal
NAK — Taiwan or other brands requested

Is a worm gear reducer gearbox right for your application?

If you’re interested in gear reduction and wondering if a worm gear reducer gearbox is right for your application, you’ve come to the right place. This gear reducer gearbox is efficient and compact. In addition, it has small clearances and is easy to install. Let’s take a closer look.
worm reducer

This is a reducer gearbox

Worm reducer gearbox is a type of reduction gear used in machinery. This gear reduces the output speed by changing the ratio of input to output. Gears come in a wide range of sizes and can be made from a variety of materials, including aluminum, cast iron, and stainless steel. Its efficiency depends on the ratio and size of the gears. It is usually used in low speed applications. But it can also be used as an auxiliary braking device for high-speed moving machinery.
When choosing a reduction gear, it’s important to look for models with multiple teeth. Ideally, it will have more teeth than the corresponding sprocket. This will reduce the noise produced by the gears. The maximum number of teeth of the worm gear should be greater than 40.
Worm gears produce less noise and vibration than conventional gears. Also, they are cheaper and smaller than other types of reduction gears. However, worm gears have some limitations that make them less efficient than other types. For example, they do not perform as efficiently as parallel or orthogonal axes, which are much better at transmitting power.
The main disadvantage of worm gears is the difficulty of lubrication. Worm gear reducer gearboxes require more lubrication due to the helical motion of the gears. This means it is less efficient and more prone to wear than a standard gearbox. Helical motion has problems transmitting power and causes sliding friction, also known as sliding wear.
A worm reducer gearbox is a reduction gearbox used to decelerate a high-speed motor to a low-speed output. Worm gear reducer gearboxes produce lower output speeds while maintaining high torque. Its gears are made of bronze or stainless steel and have a right-angle output. The gears are very small compared to other reducer gearboxes, so they can be used in tight spaces and applications where space is limited.

pocket

Worm gear reducer gearboxes are an excellent choice for applications requiring high torque and low speeds. These reducer gearboxes are compact, durable and have a long service life. These gearboxes are also compatible with solid and hollow output shafts. This feature eliminates the need for chains or belts, reducing the number of moving parts. Plus, they’re easy to maintain, which means they’re an excellent choice for a variety of applications.
Worm gear reducer gearboxes are also compact, versatile and easy to install. The worm gear itself is made from a single piece of alloy steel. It has a high helix angle and is case hardened and ground for durability. Its six AF hex sockets are designed for easy installation and a wide range of ratios. Worm gear reducer gearboxes are also suitable for manual operation. They are easy to install, compact in design and compatible with a wide range of motors and drives.
Worm reducer gearboxes are often used in industrial settings where a small amount of torque is required to move large objects. They are also useful when space is at a premium. They are compact and easy to install in tight spaces. Worm gears reduce the risk of tripping and are often made of durable materials, making them a popular choice.
Compared with planetary gearboxes, worm gear reducer gearboxes have many advantages. They are quiet, produce less noise, and are more comfortable to use. They are also more energy efficient than their planetary counterparts. Furthermore, they can be combined with other gearboxes and trains to increase their output efficiency.
worm reducer

It is high efficiency

When a worm reducer gearbox is used in a gear-motor, it is critical to note that it is extremely high in efficiency. This type of reducer gearbox is typically much hotter than a hypoid reducer gearbox, which reduces the service life of the gear. The increased thermal stress on the sliding gears results in premature seal wear and leakage. Furthermore, excessive heat causes lubrication to break down and can cause contamination. Helical gear reducer gearboxes are significantly cooler and have a low-maintenance design. Consequently, they can reduce factory downtime and energy costs.
A servo-worm reducer gearbox is an excellent choice for applications requiring high performance, repeatability, and precision positioning. These gear reducer gearboxes have been specifically designed for use with servo motor technology, which provides tight integration of the gear motor. Other advantages of a servo-worm reducer gearbox include reduced angular backlash and longer life.
Hypoid gearmotors offer increased efficiency and allow smaller motors to be used. A 1 HP worm reducer gearbox can produce the same amount of output as a 1/2 HP hypoid reducer gearbox. A Agknx study compared the two types of reducer gearboxes, comparing power, torque, and efficiency. As a result, a 1/2 HP hypoid gearmotor is much cheaper to operate than a 1 HP worm reducer gearbox.
The efficiency of a worm gear reducer gearbox depends on many factors, including the mesh of the gears and losses in the bearings and oil seal lips. The speed and load of the reducer gearbox also have an impact on its efficiency. As a result, worm gear reducer gearboxes should be used with the right type of lubricant.
In a worm gear reducer gearbox, a non-intersecting shaft rotates against a gear, while the output worm gear rotates in a perpendicular direction. This arrangement produces high efficiency while reducing the noise and vibration of the gear motor. This gear reducer gearbox is also quiet and has a low friction coefficient.

It has a low clearance

Worm reducer gearboxes are typically designed with a low clearance, meaning that the worm is not allowed to touch the wheels in the gear arrangement. The lubricant used depends on the size of the gearing, and it is usually ISO 680 or ISO 460. Higher viscosities require special equipment.
Worm gears are popular in machines that need to stop quickly, such as lifts and elevators. The gears and worm are made of a soft material, minimizing backlash and failure rates. They are also popular in heavy-duty machines, such as rock crushers. But while this is an important aspect of their design, there are other factors to consider when choosing a worm gear.
Worm gears have multiple teeth, which allows for greater surface area contact and a better distribution of load. This feature allows for high transmission ratios without sacrificing power. Worm gears can be paired with other gearboxes to increase the overall efficiency of the system.
Worm gears are often used in heavy machinery, including trucks barreling down a deserted highway. They can also be found in packaging machinery, conveyors, and other small machinery. Their unique shape makes them ideal for tight spaces. But they also tend to wear and tear much faster than conventional gears.
worm reducer

It has a high torque to weight ratio

The worm gear reducer gearbox is a versatile gear train that provides a high torque-to-weight ratio. These reducer gearboxes are typically used in applications that require high torque and high gear ratios, such as machine tools. They also have a very compact design, enabling very high gear ratios at low speeds.
Worm gear reducer gearboxes are very quiet, mainly because the input and output shafts are perpendicular to each other. Their low noise level is an advantage compared to planetary gearboxes. Compared with planetary reducer gearboxes, worm gear reducer gearboxes are also relatively cheap.
The worm gear consists of two parts: the helical butt-jointed worm gear and the worm. The screw-butted worm gear is connected to the shaft by a helical thread. The worm gear is a variation of the six-simple machine. The worm is located in the worm wheel, which forces the worm to rotate. It also changes the plane of motion. Worm gears are usually made of steel or brass.
Worm gear reducer gearboxes are one of the most popular types of reducer gearboxes. It provides high torque and high speed ratio in a compact package. These reducer gearboxes are used in many power transmission systems, including elevators, safety gates, conveyor belts, and medical testing equipment.
Worm reducer gearboxes come in a variety of shapes and sizes, including parallel shaft reducer gearboxes and planetary worm reducer gearboxes. They have a high torque-to-weight ratio and are easy to maintain. They are also lightweight and relatively easy to install. This makes them an excellent choice for many applications.
Worms can be assembled using stepped shafts, set screws or dowel pins. However, the worm is subject to a lot of thrust and must be held firmly. This could lead to a rebound. Also, the bearings may come loose and the worm may move. To avoid backlash, make sure the worm gear shaft passes through the midpoint of the worm face width.

China Helical Worm Standard Gearbox with Motor     worm gear backdriveChina Helical Worm Standard Gearbox with Motor     worm gear backdrive
editor by czh 2023-01-16